Basic Info.
Application
Cleaning, Detergent, Seasoning, Dairy Products, Drinks
Automatic Grade
Automatic
Product Description
Filling container and accessories icon
Figure 1 340g package, cover
This program is designed for the milk powder filling of special tanks, as shown in Figure 1.Production steps
- Manually placing the cans on the conveyor line;Transfer to the filling station, through the servo screw main, fill and cooperate with electronic weighing to complete the precise filling;After the filling is completed, the pneumatic clamp is sent to the capping station to complete the upper cover and the screw cap;After the upper cover and the screw cap are completed, the clip is sent to the conveying line;The conveyor line transports the tank to the electromagnetic induction sealing station for sealing;The sealing is completed and sent to the round bottle labeling machine station for coding and labeling;After the coding and labeling are completed, the box is manually packed.
Introduction of various stations in automated milk powder filling production line
- Filling, capping, capping station
Filling is a fast and accurate filling control based on the combination of servo screw main, supplementary filling and electronic weighing. The main shaft is equipped with two heads, which are main filling and filling filling, all of which are screw filling and filling, the main filling is coarse filling, and the filling amount is 90~95% quickly, and the tow tank and the horizontal walking tank are controlled by the pneumatic pinch device. The clamp is sent to the filling filling station, and the precise filling is completed with the electronic weighing scale. The main filling is equipped with a dust removing device, and is connected with a negative pressure pipeline, and no dust pollutes the environment. as shown in picture 2. After the filling is completed, it is sent to the upper cover and the capping station by the pneumatic pinch device, and the upper cover and the screw cap are operated.
Figure 2 Double-head powder filling machine
Screw filling is to measure the number of revolutions or time of screw rotation to measure the material and fill it into the packaging container. The metering device is actually a screw propeller. During filling, the material enters the conduit under the action of the agitator and is then filled into the bottle through the valve under the action of the rotation of the screw. The screw is controlled by the number of revolutions of the servo to control the filling capacity, as shown in Figure 3. Screw filling is mainly used for the measurement of powder or small granular materials, especially suitable for materials that are easy to bridge and not fall at the discharge port. The main advantages are compact structure, fast filling speed, no dust flying, and The filling accuracy is high, and the measuring range can be expanded by changing the parameters of the screw.
Figure 3 Screw filling schematic
Weighing filling adopts high-precision electronic weighing technology combined with automatic filling technology to realize high-precision dynamic metering filling of milk powder medium. Its measurement accuracy is not affected by external factors, installation and debugging are simple, use and maintenance Convenient for quantitative filling in multiple industries. The load cell adopts brand sensor and has automatic peeling function. It can set the required filling weight arbitrarily in the design range, multi-layer medium seal, strong anti-offset ability, dustproof, waterproof, anti-button and corrosion resistance. Meets IP67 sealing standards.
- Lifting capping machine
The equipment is mainly composed of a storage bucket, a cover system, a capping system, a support system and a capping system. The cover system mainly adopts the belt running device with straight running to realize the purpose of covering the cover; the support system supports the vertical capping system, and can adjust the inclination of the belt of the capping system to adapt to the caps of different heights. The cover is required; the drop cover system allows the cap to be accurately placed at the mouth of the bottle through the curved guide rail, thereby achieving a perfect combination with the upper cover. The device has the characteristics of simple and reasonable structure, good automation, no need for climbing and easy to operate, as shown in Figure 4.
Figure 4 Lifting capping machine
- Top cover capping station
Figure 5 Upper cover and capping station
The capping machine is a new type of automatic capping and capping machine which is newly improved by our company. The machine has beautiful appearance, dexterity, fast capping speed, high qualification rate, and can be applied to food, pharmaceutical, daily chemical, pesticide, There is no bottle-shaped screw cap for cosmetics and other industries. The four speed control motors are used for capping, bottle clamping, conveying and capping. The machine has high degree of automation, good stability and convenient adjustment. No need for spare parts when replacing the bottle shape or cover, just make adjustments, as shown in the figure. 5 is shown.
- Electromagnetic induction sealing station
Figure 6 electromagnetic induction sealing machine
The electromagnetic induction sealing machine utilizes the principle of electromagnetic induction to instantly generate high heat of the aluminum foil on the bottle mouth, and then fuses it on the bottle mouth to achieve the function of sealing. Sealing speed is fast, suitable for mass production; all stainless steel mold forming shell, beautiful and generous; easy to use, good sealing quality, continuous work, is an ideal sealing equipment for medicine, pesticide, food, cosmetics, lubricants, etc. 6 is shown.
- Coded, labeling station
The splitter wheel separates the product and puts it on the conveyor belt. The sensor detects the product passing through and returns the signal to the labeling control system. At the appropriate position, the control system controls the corresponding motor to send the label and attach it to the product to be labeled. Flowing through the coating device, the labeling belt drives the product to rotate, the label is rolled, the labeling action of one label is completed, and the labeling machine is equipped with a coding function.Related parameters
| name | parameter |
| Filling capacity | 340g |
| Number of filling heads | 2 |
| Top cover, cap number | 1 |
| Filling speed | 800 bottles / hour |
| Filling type | Servo screw weighing filling |
| Operation method | electric |
| Measurement accuracy | ±0.5% |
| Operating Voltage | 220VAC, single phase, 3 lines |
| Power consumption | ≤20kw |
| working pressure | 5~6kg/ cm 2 |
| Material | SUS304, aluminum alloy, etc. |
| Filling, capping, capping machine dimensions | 3200×2200×2300 |
| Lifting capping machine dimensions | 1000×800×2000 |
| Electromagnetic induction sealing machine dimensions | 1000×960×1500 |
| Round bottle labeling machine (with code machine) size | 1900×950×1400 |
Note:The above is only a preliminary plan, and the final result is based on the actual delivery equipment.
Address:
201, No. 8 Heng Road, Shuanghe Industrial Zone, Changhong Village, Baiyun District, Guangzhou, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9000
Company Introduction:
Guangzhou Risheng Machinery Co., Ltd. is a company integrating R&D, design and manufacturing, focusing on the design and manufacture of daily chemicals, food, medicine, chemicals, and packaging machines. It specializes in manufacturing alcohol cotton sheet packaging machines, facial mask machines, soap packaging machines, Labeling machine, canning machine, capping machine, electronic edge banding machine and other five series of products, as well as automatic upgrade of mechanical equipment and provide perfect solutions. Risheng has sophisticated machinery, rich experience in product technology, and technical services covering all parts of the country and Southeast Asian countries. At present, it has provided quality services to more than 100 customers.
All employees of the company uphold a rigorous attitude, professional knowledge and rich experience, and strictly abide by the ISO9001-2000 international quality management system, design and produce high-quality products for customers and provide complete design solutions to save labor costs and help customers improve production Efficiency is fundamental to improve product quality. The company relies on excellent product quality to survive and rely on science and technology for development. It has been adhering to the spirit of "integrity, hard work, enterprising, and innovation, and is well-known all over the world. Sincerely, we will provide you with more perfect services, and work together with customers to develop together and create success...
Our philosophy is: Scientific development, innovating technology, going global, creating opportunities for employees, creating benefits for customers, and creating value for society are our grand goal of pursuing excellence at Risheng, adhering to the life outlook of "improving value and improving quality", To achieve this goal, innovate to meet the challenge and work hard to achieve: Professional, focused, single-minded.
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